Category Archives: 3D Printer

All the Things!

So many things have happened since my last post! So of course I’ve been neglecting to update on my projects. This post will be a quick rundown on what I’ve been up to, as well as a status report on current projects.

BB-8

Last time we looked at BB-8, he was basically a pile of parts. Well I’ve got everything put back together on the internal drivetrain. The new additions since the last drive videos are the audio controller with transducers, and the Arduino with Neopixel string. These can be seen in the photos below, along with a new, beefier metal servo on the gimbal arm. More info available on my previous post.

BB-8 Drivetrain Reassembled

The other big project related to BB-8 is the custom controller I’m building for this and other robotics projects. It consists of a Raspberry Pi 3 with touch screen LCD and an Arduino mounted on a plastic frame, along with some joysticks, push-buttons, and an XBee radio. I’m programming the Raspi end using the Go programming language, which has been a joy to learn and use so far. The code can be found on my Github page, still heavily under development. I’ll definitely post about this controller in more detail later on.

Pi Controller

3D Printer

I’ve acquired the electronics for my 3D Printer build. I went with a RAMPS 1.4 Controller board which works with an Arduino Mega. It also comes with an LCD screen, SD card reader, rotary dial, and buzzer, and it includes the 5 stepper motor drivers and heat sinks. It’s a pretty slick deal for less than $40 on Amazon. I also have the 5 stepper motors that this build will need. 2 for vertical motion, 1 each for x and y movement, and 1 for the extruder.

3D Printer Electronics

Synthesizer

Because I have no self control, and will always tack on more side projects before finishing older ones, here’s a new project of mine. I’m building my own musical Synthesizer. So far I have built an analog voltage-controlled ladder filter based on a circuit made popular by Moog Synthesizers in the 70s and 80s. For the oscillators, I want to use a digital processor to synthesize the various waveforms. The final result will hopefully be an interesting hybrid digital/analog Synthesizer with a unique sound. I’ll make a dedicated post showing the circuit diagrams in the future. Here’s an image of the Moog Ladder Filter that I’m working on, which you can read more about here.

Moog Ladder Filter

Engineering Lab

I’ve been rearranging my house a bit and was tired of being short on desk space, so I decided to commit my office to be a dedicated Engineering Lab. I also purchased a few lab tools that I’ve wanted for a long time, including two power supplies, a signal generator, and the real gem, a Rigol DS1054 Oscilloscope. I freaking love it!

Engineering Lab

Drum Studio

Another one on my hobbies (I have way too many) is drumming. To that end, I’ve built a drum studio in my home. Recently a friend of mine dropped off a bunch of extra equipment, so I revamped my setup. I need to replace some heads and re-tune everything, but I think it’s looking pretty good for such a rag-tag kit. Who knows, maybe I’ll actually get around to recording some covers one of these days.

drumset02 drumset01

There’s plenty more going on in my life right now: work full time, teaching a .NET class in the evenings, working on my Masters degree, and my Virtual Reality studio. And, you know, eating and sleeping sometimes. I’ve also got a list of new projects I want to work on. I’ll keep trying to carve out time to post more frequent updates on here. Until next time.

Evolution of an Arc Reactor – A Photo Diary

From cardboard to fully detailed prop, here is a photo collection chronicling the development of an Arc Reactor.

2015-04-17 13.29.422015-04-30 00.21.43 2015-04-30 00.23.16 2015-04-30 01.08.37 2015-05-01 00.32.47 2015-10-15 07.49.13 2015-10-17 15.08.03 2015-10-26 03.05.40 2015-10-26 03.06.36 2015-10-27 17.53.12 2015-10-27 20.55.43 2015-10-27 20.57.28 2015-10-31 11.44.16

Short Demo Video:

 

Bonus Halloween Pic:

Tony Stark

Iron Man Arc Reactor

Since I’ve already got a Bluetooth-controlled lighting system for an arc reactor (more on that later!) I wanted to 3D print a nice arc reactor frame to house those electronics and finish the effect!

I’ve been printing 3D parts modeled by Skimbal here: http://www.thingiverse.com/thing:13171

I’m still very much a novice at 3D printing, but I am happy with how the parts are turning out. Once I sand and paint the pieces and assemble everything, it will look great!

Arc Reactor Parts Arc Reactor Coming Together Arc Reactor Lighting Test

 

BB-8 Progress Update 9/30/15

I’ve been working on a lot of different things over the last month so I though I’d do an update. First, I’ve been working on the audio module. I’m using an old XGS PIC-16 development board I had lying around plus some custom firmware to play wav files from an SD card. I’m also trying my hand at building a home-made class D amplifier (basically just an h-bridge) to take advantage of parts I have lying around plus the chance to learn.

Audio Devel

I cut a higher quality roller/magnet board from ABS which will be used on on the gimbal and on the bottom of the head. Here is one of those boards:

Gimbal Head

And most exciting, I convinced a friend (thanks Dylan!) to let me borrow his 3D printer so that I could start working on the details on BB-8’s head. Below is a photo of the main eye I printed. I still need to clean up the parts, but I am very happy with the result, especially since this is my first 3D printing experience. I’m hooked!

3D Printed Main Eye

I used the 3D models made by James from http://xrobots.co.uk/ so thanks to him!

Oh yes, one other thing: I added an LCD screen to the main CPU for debugging purposes. It allows me to view the measured tilt angle of the frame as well as the input levels from the controller. It’s been very helpful.

BB-8 LCD

3D Printer Update Aug ’15

The 3D printer has unfortunately been sitting for almost a year with no progress. I hope to get to work on it again soon, especially since I’ll need it for the BB-8 project. I should currently have all of the hardware pieces I need except for the extruder. I haven’t decided if I want to try and make the software work on the PIC32 I have or if I should just buy a pre-built 3D printer controller. I’m leaning towards the latter for the sake of time.

Here is the last update I made:

Here’s a quick update on the 3D printer I’m building! As soon as the parts arrived I dug into the box and pulled everything out. I ordered a TON of hardware, all through ServoCity.com

2014-02-25 19.40.28

They event sent me some candy! I quickly consumed it as I progressed through the build.

I can’t hype ServoCity enough. Even with how large my order was (parts list below), they shipped the next day, and the box arrived in less than a week. In fact, I just put it another order on Monday (I forgot some pieces for the printer) and it didn’t ship until today (Wednesday), but ServoCity upgraded me to Priority Shipping for free to make up for it. Much appreciated, I can not wait to get this printer frame done. Here’s a picture of the progress so far:

3D Printer

Parts List (partial):

  • 15 inch Aluminum Channel x 6
  • 18 inch Aluminum Channel x 1
  • 18 inch length x 1 inch dia. Aluminum Tubing x 4
  • 24 inch length x 1 inch dia. Aluminum Tubing x 4
  • 1 inch Bore Tube Clamp A x 16
  • 1/4 inch x 12 inch Precision Shaft x 4
  • 1/4 inch x 8 inch Precision Shaft x 2
  • 1/4 inch to 1/4 inch Set Screw Shaft Coupler x 3
  • 1/4 inch Shaft Clamp x 6
  • .250 inch ID x .500 inch OD Flanged Ball Bearing x 28
  • 1/4 inch Bore Pinion Pulley 16T x 14
  • 1/4 inch x 2 inch Precision Shaft x 8
  • 1/4 inch Collar x 16
  • Channel Slider A (pair) x 6
  • Dual Screw plate (pair) x 6
  • 6-32 x 5/16 inch Socket Head Machine Cap Screw x 156
  • 6-32 x 1/4 inch Socket Head Machine Cap Screw x 12
  • XL Belt Mount A x 7
  • Aluminum Hub Spacer (1/4 inch think) x 7
  • 90 Degree Quad Hub Mount B x 18
  • Timing Belt (22 feet)

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